Kassidy: From Celluloid to Bioplastic, The Evolution of Plastics

Chem 30 Final Project
Chem 30 Final Project
Kassidy: From Celluloid to Bioplastic, The Evolution of Plastics
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    • Original meaning of the word plastic was “easily shaped and pliable”
    • Now we think of the word plastic as a category of polymers made of long chains of molecules
    • Today, synthetic polymers are made using mostly carbon atoms provided by fossil fuels
    • Synthetic polymer chains are usually longer than the ones which are found in nature
      • The long chains and patterns make polymers strong, lightweight, and flexible
    • Before plastics were created materials such as tortoiseshell, horn, linen, ivory, and wood were used for different items in day to day life
      • Expensive
      • Began running out of these resources

 

  • HYATT’S CELLULOID

 

      • 1869 – $10 000 reward was offered for whoever could find a replacement for ivory
      • John Wesley Hyatt created celluloid with treated cellulose derived from cotton fiber, and camphor
      • Celluloid was easily moldable but lacked the bounce and resilience of ivory
      • It was highly volatile
      • It was inexpensive and sparked the plastic revolution, showed we are not constrained by nature

 

  • BAEKELAND’S BAKELITE

 

    • Leo Baekeland invented Bakelite
    • First completely synthetic plastic, contained no natural molecules
    • Baekeland was trying to find a replacement for shellac, a natural electrical insulator made of the excretions of the female lac beetle
    • It took 15000 beetles 6 months to produce one pound of shellac
    • Bakelite was a combination of formaldehyde and phenol
    • It was durable, heat resistant, and well suited for mass production
  • Plastic was inexpensive and greatly expanded the goods consumption of the middle class

 

 

  • 1920s AND 1930s

 

      • New materials were coming from labs around the world
      • Cellulose acetate was created, which was semisynthetic because plant cellulose was a base ingredient, it was adaptable like celluloid but not flammable
      • Polystyrene was created and could be puffed with air, it was later trademarked as Styrofoam

 

  • WWII

 

      • Plastic industry expanded greatly, people wanted to preserve scarce resources
      • Nylon was created in 1935 by Wallace Carothers to replace silk to be used for parachutes, ropes, body armor, helmet liners, and much more
      • Plexiglass was created to be an alternative to the glass used in aircraft windows.

 

  • TODAY

 

      • Most of our plastics are made of hydrocarbon molecules derived in the refinement of oil and gas
      • Ethylene is a gas released in the processing of both oil and gas, and consists of four hydrogen atoms and two carbon atoms bonded together, the carbon atoms release a bond and are able to connect to a carbon atom of another ethylene molecule, this is repeated thousands and thousands of times creating the polymer polyethylene.
      • Polyethylene is one of the most common and versatile plastics. It is strong, moisture-proof and has become extremely integral in packaging. It can be made into a vast number of things.

 

  • ENVIRONMENTAL & HEALTH IMPACT

 

      • In the beginning, people believed plastics were inexpensive, safe and sanitary substitutes for natural resources like the ivory that Hyatt was working to replace
      • 1960s – People began observing mass debris of plastic forming in the ocean
      • The pollution became worse and worse and the concerns about plastic waste increased in the 1970s and 1980s
      • The problem with traditional plastics is that they last forever in the environment
      • During these years people began to see the need for recycling, and an urge for the collection and processing of recyclable materials as part of waste-management programs was pushed.
      • It helped, but there was still so much pollution being caused.

 

  • RECYCLABILITY

 

      • Bakelite was a thermoset plastic
      • Its polymer chains are hooked together through heat and pressure applied when it is molded, once they are linked they cannot be unlinked
      • Thermoset plastics can be broken but they cannot be melted down to create something new
      • Polystyrene, nylon, and polyethylene are thermoplastics
      • Their polymer chains are formed through chemical reactions taking place before they are molded
      • They have bonds which are looser than those of a thermoset plastic, so they respond to the temperature
      • Thermoplastics melt at high temperatures, solidify when they are cooled, and can freeze if they are cold enough
      • A great aspect of thermoplastics is that they can be molded and remolded over and over, they obviously quickly overtook thermoset plastics and now make up about 90% of all plastics produced

 

  • BPA
  • People discovered that additives such as BPA are added during the manufacturing process to make plastic more flexible, durable, and transparent, but could be harmful to human health
  • There are concerns that these chemicals leach out into food. Water, and our bodies and can disrupt the hormonal system in large doses
  • Now when purchasing items you often see “BPA free” on the label, as plastics have been created without the harmful chemical

 

    • Scientists are trying to make plastics more sustainable, and safer
      • Some are working to make completely biodegradable plastics, some are looking to make recycling more efficient, while others are even working to create a process to convert plastics back into their original fossil fuels

 

  • BIOPLASTICS

 

    • Bioplastics are made of plant crops rather than fossil fuels, which is much more environmentally friendly
    • Bioplastics are made from renewable biomass sources (living or recently living and renewable bio-organisms), derived from vegetable fats and oils, corn starch, and microbiota
    • Bioplastics do not require fossil fuels, and emit only a fraction of what common plastics emit
    • The most common bioplastics is polylactic acid, or PLA and is a biodegradable thermoplastic aliphatic polyester
    • Made from corn kernels that are processed and milled to extract dextrose from the starch
      • The dextrose is fermented into lactic acid which is then converted into lactide in a chemical plant
      • It is polymerized to create the long-chain molecules of PLA
    • Bioplastics are incredibly important in reducing greenhouse gas emissions and fossil fuel consumption, but have problems of their own
      • They are biodegradable, but produce methane when decomposing in landfills
      • Due to the use of corn and maize, land may begin to be used to grow plastic instead of food
      • Taking more agricultural land out of food production could greatly increase food prices, and of course there are the regular pollutants that occur in agriculture as well
      • PLA cannot be recycled, it looks a lot like polyethylene, which is recyclable, if the two are mixed together in a recycling bin it becomes impossible to recycle, so people are concerned that PLA may ruin current recycling efforts

 

Citations

Bioplastic. (2017, October 26). Retrieved Sept. & oct., 2017, from        https://en.wikipedia.org/wiki/Bioplastic

 

Bioplastics and biodegradable plastics – How do they work? (2017, June 11). Retrieved Sept. & oct., 2017, from http://www.explainthatstuff.com/bioplastics.html

 

Freinkel, S. (2011, May 29). A Brief History of Plastic’s Conquest of the World. Retrieved Sept. & oct., 2017, from http://www.scientificamerican.com/article/a-brief-history-of-plastic-world-conquest/

 

Heimbuch, J. (2017, September 12). How Corn Plastics Are Made, And Why We Still Aren’t Thrilled. Retrieved Sept. & oct., 2017, from https://www.treehugger.com/clean-technology/how-corn-plastics-are-made-and-why-we-still-arent-thrilled.html

 

The History and Future of Plastics. (2016, December 20). Retrieved Sept. & oct., 2017, from https://www.chemheritage.org/the-history-and-future-of-plastics

 

Plastics, W. B. (2017, October 05). What are Bioplastics? Retrieved October, 2017, from https://www.plasticsmakeitpossible.com/about-plastics/types-of-plastics/what-are-bioplastics

 

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